PP 110 - Ice Cream Machines

High efficiency pasteurizer for ice cream and popsicles

Details

Description

*This machine is not certified by ETL/UL/NSF rules.
*Please check the laws in your country about food preparation before finish your purchase.

An automatic machine for mixture pasteurization, used in the production of ice cream and popsicles. The pasteurization process consists in heating the mixture to 85ºC and then abruptly cooling it to 4ºC, eliminating toxic organisms found in milk and other ingredients. Pasteurization ensures a healthy/safe ice cream and increases the mixture’s capacity to be mixed with air and stabilizers, offering a softer smoother ice cream.

Features

- 110 liters of pasteurized mixture in less than two hours.

* Production depends on the climatic conditions of the location where the machine is installed.

- Indirect heating (avoids burning ingredients) up to 85ºC, in 55 minutes.

- Direct cooling (thermal shock) from 85 to 4ºC, in 55 minutes.

- Emulsifier/homogenizer at the bottom of the tank (100% sanitary).

- Special helix with wide cutting perimeter to diminish the size of particles.

- Double inclining tank, 110 liters capacity. Inner and outer rounded edges.

- Polycarbonate lid. Exclusive design.

- Temperature sensor immersed in the mixture.

- Tilted front panel with side handles.

- Self-cleaning exit valve, easy to disassemble.

- Container (bucket) support easy to disassemble.

- Eliminates toxic micro-organisms from ice cream and popsicle mixtures.

- Improves consistency, taste, and shelf life of the final product.

- A 4ºC aging cycle for up to 72 hours.

- Electronic controls allows the selection of other pasteurization temperatures.

- Three-phase 220/380V, 50/60Hz.

- Electric or gas heating.

- Uses tropicalized refrigeration and ecologic gas.

- Water condensation through use of a cooling tower.

Business purpose

For small to medium producers who intend to obtain industrial quality ice cream free of toxic bacteria. It is also important for those interested in distributing their own products, since the pasteurization process greatly increases a product’s shelf life.

Advantages

1. Pasteurized mixtures greatly increase air incorporation during the ice cream and popsicle production process.  Increased profits alone pay for the equipment in no time at all.

2. Less ingredients are necessary, such as stabilizers and flavorings, since pasteurization increases the mixture’s capacity to absorb them. Reduced costs of ingredients also helps to pay off the equipment quickly.

3. Ice cream quality is guaranteed to be higher: not only is it more hygienic, but also provides better texture, flavor, color, aeration, time of conservation, melting resistance, and others qualities easily noticed by finicky consumers.

4. The rectangular tank uses 40% less space than an equivalent round tank. It also avoids the inappropriate mixture of the ingredients, very common in round tanks.

5. Only a few machines like PP110 can reach 85ºC, the temperature needed to eliminate 100% of toxic bacteria.  Equivalent equipment from our competitors can only reach 70ºC.

6. The blending motor resides underneath the tank - 100% sanitary. Blending motors located above the tanks allow impurities to enter into the process.

7. The outlet valve is 100% sanitary; no stationary mixture stays inside during the pasteurization process. Conventional valves retain liquid inside their parts, causing mixture RECONTAMINATION at the end of process.

8. Easy to wash and clean, has rounded edges and special materials, meets 100% of international sanitary standards.

9. Easy to operate and safe.  An automated start and stop operation avoids burning the mixture or delaying pasteurization.

10. Easy to transport due to its reduced dimensions.

11. On board computer, specific programs for each product to be pasteurized, adjustments for each stage of the process.

Technical data

Technical Details
Consumption of electricity 11,5 kW.
Electrical Installation 220V, Threephase, 60 Hz.
Dimensions
Crate dimensions Length = 1450 mm, Width = 660 mm, Height = 1500 mm.
Equipment Dimensions Length = 1160 mm, Width = 500 mm, Height = 1180 mm.
Weight
Gross Weight with crate 253 kg.
Net Weight 198 kg.
Production
Production Capacity Up to 55.5 quarts per hour (up to 52,6 liters per hour). Capacity of the tank: useful volume of 110 liters.
Condensation Water

Suggested use

1 PP 110 + 1 to 3 Pro 16 Plus batch freezers.

1 PP 110 + 1 to 5 Turbo 8 popsicle machines.

1 PP 110 + 1 Super C continuous freezer.

2 PP 110 + 1 C Max continuous freezer.

Tips

ICE CREAM PRODUCTION

ICE CREAM MARKET

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